Warehouse Kitting & Assembly - Reliable 3PL Kitting Services for Growing Brands
We specialize in taking the complexity of multi-product bundles, kits, and custom assemblies off your plate, so you can focus on growing your brand. Whether you run an eCommerce store, retail operation, subscription box business, or regularly ship multi-item orders our kitting warehouse and fulfillment kitting services are built to deliver accuracy, speed, and consistency.
At Fulfillment Plus, we treat every kit as a finished product. From sourcing and receiving components to assembling bundles, packaging, and shipping we make sure your customers get a polished, ready-to-use kit every time.
Why Warehouse Kitting and Fulfillment Matters
- Faster order turnaround & reduced lead times. Because items are pre-assembled into kits, once you get an order, we can ship it out quickly. No need to pick multiple SKUs for each order.
- Lower labour and fulfillment costs. Kitting reduces repetitive picking and packing tasks, cutting down staff time and reducing labour costs per order.
- Improved inventory accuracy & simplified management. By consolidating components into a single kit SKU, inventory tracking becomes easier fewer SKUs, fewer mistakes, better forecasting.
- Reduced packaging and shipping costs. Bundled products in one package often cost less to ship than multiple individual boxes especially when you use custom packaging tailored to the kit size.
- Better warehouse space utilization. Kits stack neatly and reduce clutter freeing up space, improving organization, and allowing you to store more SKUs efficiently.
- Enhanced customer experience and increased order value. Kits give customers convenience (everything they need in one box), encourage upsells and bundles, and often lead to higher average order values.
- Scalable and flexible operations. As your order volume grows, you don’t need to ramp up complex in-house assembly our 3PL kitting services scale smoothly.
How Our Kitting & Assembly Workflow Works
Here’s a detailed breakdown of how we operate when you partner with us for kitting fulfillment services:
Receiving & Inventory Intake
When your components — individual items, accessories, inserts — arrive at our warehouse, we receive and inspect them. Each component is logged into our warehouse management system (WMS), identified by SKU or barcode, and stored safely.
Kit Definition & Setup
Based on your instructions, we define the kit contents in our system: which SKUs go together, quantities, packaging requirements, inserts or custom materials. Each kit is assigned a unique kit-SKU for tracking and fulfillment.
Expertise in FBA/FBM
FBA/FBM support for seamless e-commerce fulfillment. Authorized Amazon Service partner and Shopify Partner.
Returns & Restocking
If returns occur, we process them, inspect the kit or components, restock saleable kits or break them down if needed, and update inventory in real time. This full end-to-end process from component receipt to kit delivery gives you a streamlined, reliable workflow without the hassle of manual assembly or complex operations.
Inventory Organization & Storage
We organize components logically by product type, bundle group, or your custom defined kit structure. This clear organization ensures easy retrieval when it’s time to assemble kits.
Pre-assembly (Batch Kitting) or On-demand Assembly
Depending on your needs: Batch Kitting: We assemble a stock of kits ahead of time based on forecast or recurring orders ideal for subscription boxes, promotional bundles, or regularly sold kits. On-demand Assembly: When an order comes in, we pick the individual components and assemble the kit just for that order perfect for dynamic or custom bundles.
Quality Check & Custom Packaging
After assembly, every kit goes through a quality check to verify completeness and packaging standards. Then we pack the kit using appropriate boxes possibly with branded packaging, custom inserts, QR codes, instructions or promotional material, according to your brand’s guidelines.
Why Choose Fulfillment Plus for Your Kitting Warehouse Needs
We built Fulfillment Plus from the ground up to provide professional, scalable, and flexible kitting & assembly services. Here’s what makes us the right choice:
- Specialized focus on kitting and assembly. Unlike warehouses that only offer basic storage or pick/pack, our core service is kitting — giving you expertise, precision, and optimized workflows.
- Technology backbone and inventory control. Our warehouse management system tracks components and kits, ensures accurate stock counts, and automates kit-SKU assignment and fulfillment.
- Flexibility — batch or on-demand. Whether you need recurring subscription boxes, promotional bundles, or dynamic/custom kits — we adapt to your business model.
- Custom packaging & brand-friendly presentation. We treat your kits as your brand — using custom inserts, QR codes, messaging, and packaging to deliver a consistent unboxing experience.
- Cost efficiency and scalability. We help reduce per-order labour, packaging, and shipping costs — whether you ship a few kits per month or thousands per week.
- Reduced fulfillment turnaround times. Because kits are pre-assembled or quickly assembled on demand, orders ship faster — improving customer satisfaction and supporting growth.
Better warehouse space utilization and order accuracy. Consolidated kits streamline storage and picking processes, cutting errors and inventory complexity.
Kitting & Assembly, Bundles, Custom Kits — All Handled Smoothly
At Fulfillment Plus, our kitting & assembly services are broad, designed to fit a variety of business needs:
- Custom Bundles, Kits & Product Sets — We assemble multi-SKU bundles, curated product sets, subscription boxes, gift boxes, or promotional kits.
- Multi-Product Packaging — Grouping related products into a single kit for sale and shipping under one SKU.
- Custom Inserts, QR Codes & Messaging — Add value with branded inserts, instructions, gift notes, QR codes or marketing material inside kits.
- Event or Promo Kit Assembly — Promotional bundles, seasonal bundles, limited-edition kits, or event-specific packages — ready to ship when you need them.
- Temperature-Sensitive Packaging (on request) — For items that require special packaging or handling, we provide tailored packaging solutions and care.
With our fulfillment kitting services, you don’t worry about how to assemble, package, or ship complicated kits — we handle it all with precision and care.
Kitting & Assembly, Bundles, Custom Kits — All Handled Smoothly
At Fulfillment Plus, our kitting & assembly services are broad, designed to fit a variety of business needs:
- Custom Bundles, Kits & Product Sets — We assemble multi-SKU bundles, curated product sets, subscription boxes, gift boxes, or promotional kits.
- Multi-Product Packaging — Grouping related products into a single kit for sale and shipping under one SKU.
- Custom Inserts, QR Codes & Messaging — Add value with branded inserts, instructions, gift notes, QR codes or marketing material inside kits.
- Event or Promo Kit Assembly — Promotional bundles, seasonal bundles, limited-edition kits, or event-specific packages — ready to ship when you need them.
- Temperature-Sensitive Packaging (on request) — For items that require special packaging or handling, we provide tailored packaging solutions and care.
With our fulfillment kitting services, you don’t worry about how to assemble, package, or ship complicated kits — we handle it all with precision and care.
FAQs:
What is warehouse kitting or kitting fulfillment?
Warehouse kitting (or kitting fulfillment) is when individual products or components are grouped, assembled, and packaged together into a single “kit” assigned one SKU so they can be stored, tracked, and shipped as one unit instead of multiple items.
Why should I use a 3PL for kitting services rather than do it in-house?
Outsourcing to a 3PL specializing in kitting reduces labour, packaging, and shipping costs, improves accuracy, and lets you scale flexibly without investing in space, staff, or systems.
Can you handle custom bundles, gift sets, or promotional kits?
Yes. We handle everything from standard multi-product bundles to custom bundles, gift boxes, promo kits or event kits including custom packaging, inserts, QR codes or special instructions as needed.
Is kitting only useful for eCommerce businesses?
While eCommerce benefits a lot (bundles, subscription boxes, gift sets), kitting helps any business that ships multi-item orders, B2B orders, retail bundles, promotional packs, seasonal bundles, even event kits.
Can you do temperature-sensitive packaging or special handling if required?
Yes. We can provide custom packaging and handling for temperature-sensitive items or other special requirements upon request.